Filter by industry, problem type, or engagement mode to find the work closest to yours. Each story carries what the plant looked like before, what was in the way, and what actually changed on the floor.
Industry
Problem type
3 case studies
Batesville Casket
Batesville Casket's Vicksburg plant ran three shifts on paper. Magic Consulting secured the OT network, rolled out Ignition with Opto 22 RIO sensors, and within weeks vibration data caught a failing bearing — avoiding $50–100K and a six-month saw replacement lead time.
Global Medical Device Manufacturer
A global medical device manufacturer was stuck in pilot purgatory: high-speed lines, slow data, and reports that arrived hours after the problem. Real-time visibility on a scalable high-speed data architecture lifted throughput and yield ~15% each — and triggered a global rollout backed by leadership in North America and Europe.
Bandit Industries
Bandit Industries had 47 Beast horizontal grinders sold but was only producing two per month. Working with Magic Consulting, an operator-led improvement team more than doubled assembly throughput — without major capital — by mapping a 47-mile parts journey and rebuilding the line around the work, not the buildings.
We have worked across discrete, process, food, medical device and more. Thirty minutes, your numbers, no deck — and if the honest answer is that you don't need us yet, we will say so on the call.
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